{"id":11497,"date":"2023-10-02T10:45:43","date_gmt":"2023-10-02T08:45:43","guid":{"rendered":"https:\/\/www.grupocatala.com\/?p=11497"},"modified":"2023-10-02T11:44:55","modified_gmt":"2023-10-02T09:44:55","slug":"new-largest-stone-fruit-processing-line-in-the-world","status":"publish","type":"post","link":"https:\/\/www.grupocatala.com\/en\/new-largest-stone-fruit-processing-line-in-the-world\/","title":{"rendered":"New largest stone fruit processing line in the world"},"content":{"rendered":"<p><span class=\"HwtZe\" lang=\"en\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Production capacity of almost one million kilos of fruit in a daily processing shift and a saving of 15-20% in labor costs, the line is the largest and most automated line dedicated to fruit in the world.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">of bone (per daily productive capacity).<\/span><\/span> <\/span><\/p>\n<p><span class=\"HwtZe\" lang=\"en\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">A sample of the features and cutting-edge technology.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">The installation covers all the processing phases: from the entry of the fruit into the plant through continuous cycle dumpers, through washing\/treatment, optical classification by color, shape, interior and exterior quality, until reaching packaging.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">in baskets or boxes with alveoli, packaging labeling, palletizing and strapping, with complete product traceability.<\/span><\/span> <\/span><\/p>\n<p><span class=\"HwtZe\" lang=\"en\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Among the installed technologies, <strong>unique in the world in terms of production capacity, flexibility and level of automation<\/strong>, the following stand out:<\/span><\/span> <\/span><\/p>\n<ul>\n<li><span class=\"HwtZe\" lang=\"en\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">The optical calibrator, installed in the 21 classification lines.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Thanks to an operating system based on 9 video cameras per line and its own artificial vision software, which is entirely based on artificial intelligence;<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">It is capable of selecting the external and internal quality of the fruits, carrying out a classification of the products without precedent in the sector;<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">indispensable technology that makes possible the efficiency of the entire rest of the plant.<\/span><\/span> <\/span><\/li>\n<li><span class=\"HwtZe\" lang=\"en\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">The innovative fruit transportation system using cups, installed in the calibrators, allows all different types of fruit to be processed (when specific models are generally used for each variety).<\/span><\/span> <\/span><\/li>\n<\/ul>\n<p><span class=\"HwtZe\" lang=\"en\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">What characterizes this plant is, therefore, its extraordinary flexibility.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">In fact, it is possible to process up to four types of fruit simultaneously, with the possibility of choosing between two processing options depending on the ripening point of the fruit, detected precisely by the cameras:<\/span><\/span> <\/span><\/p>\n<ol>\n<li><span class=\"HwtZe\" lang=\"en\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Allocate the fruits, totally or partially, directly to the packaging phase, passing through the packaging lines and then automatically to the palletizers;<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">O well<\/span><\/span> <\/span><\/li>\n<li><span class=\"HwtZe\" lang=\"en\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Allocate the fruits (or a part of them) to an automatic filling <strong>system<\/strong> for pre-calibrated product bins to store them in cold rooms and use them later depending on the customer&#8217;s needs, completing the final phase of the preparation.<\/span><\/span> <\/span><\/li>\n<\/ol>\n<p><span class=\"HwtZe\" lang=\"en\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">All of this is done in a fully automated manner: in fact, the processing flows of the different types of fruit are managed by a centralized supervision system, programmed and controlled <strong>by a single operator.<\/strong><\/span><\/span> <\/span><\/p>\n<p><span class=\"HwtZe\" lang=\"en\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">The facility allows processing: nectarines, peaches, apricots, plums, Paraguayans, apples and Rocha pears (with a specific line at the feeding point with dippers and respective water channels to ensure maximum delicacy).<\/span><\/span><\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Production capacity of almost one million kilos of fruit in a daily processing shift and a saving of 15-20% in labor costs, the line is the largest and most automated &#8230; <a title=\"New largest stone fruit processing line in the world\" class=\"read-more\" href=\"https:\/\/www.grupocatala.com\/en\/new-largest-stone-fruit-processing-line-in-the-world\/\" aria-label=\"Read more about New largest stone fruit processing line in the world\">Read more<\/a><\/p>\n","protected":false},"author":1,"featured_media":11492,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[23],"tags":[1208,1211,1099,280,318,308,1209,1210,343,1212],"class_list":["post-11497","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-ai","tag-bone","tag-facilities","tag-fruit","tag-grupo-catala-en","tag-grupocatala-en","tag-machine","tag-processing","tag-production","tag-productivity"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>New largest stone fruit processing line in the world<\/title>\n<meta name=\"description\" content=\"Production capacity of almost one million kilos of fruit in a daily processing shift and a saving of 15-20% in labor costs, the line is the largest and\" 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